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Boilermaking and Fabrication

We have machinery for plate bending and profile rolling. We manufacture industrial equipment with our own processes.

Plate bending
Profile rolling
Industrial equipment
Complete manufacturing
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At Cortalia, we specialize in the fabrication of heavy steel structures and complex pressure vessels, acting as your strategic subcontracting partner in Spain. We do not sell machines; we transform your designs into physical realities through advanced processes of cutting, bending, rolling, and precision welding. Our capability to work with thicknesses up to 50mm allows us to tackle heavy engineering projects that require exceptional structural resistance and mechanical integrity.

Quality is the cornerstone of our operation, backed by rigorous international certifications including EN 1090-3 EXC3, ISO 3834-2, EN 9100 for the aerospace sector, and ISO 19443 for the nuclear industry. We strictly comply with the US NRC 10CFR21 regulation, ensuring that every manufactured part meets the highest standards of safety and traceability. This enables us to be the trusted provider for clients operating in high-risk environments where failure is not an option.

We offer a comprehensive turnkey subcontracting service from design to finished product, eliminating the need to manage multiple external suppliers. Our facility in Spain houses all necessary capabilities in-house: from laser and plasma cutting to machining, final assembly, and surface painting treatments. This vertical integration allows us to control every stage of the process, ensuring fast turnaround times and a consistency in quality that fragmented subcontractors cannot match.

Our experience in manufacturing frames, enclosures, and heavy steel structures has positioned us as a leader in the boiler making and steel fabrication industry. We utilize cutting-edge technology to bend and roll steel plates, adapting to the most complex technical specifications of your engineering projects. Whether for industrial machinery construction, power plant components, or critical support structures, Cortalia guarantees a professional finish and millimetric precision.

Material management is a rigorous process covering everything from the selection of high-resistance steels to the final surface treatment to ensure durability in adverse conditions. We apply specialized painting and coating protocols that protect your structures against corrosion and wear, extending the service life of your industrial assets. Our engineering team supervises every weld and cut to ensure the final product meets design requirements and current regulations.

As a subcontracting company, we understand that response speed and flexibility are as important as technical quality. We offer accelerated delivery schedules thanks to our in-house production capacity and optimized workflow management. We adapt to our clients' demand peaks, providing scalable manufacturing solutions that align with your project timelines without compromising the integrity of the work.

Our EN 9100 and ISO 19443 certifications qualify us to work in the aerospace and nuclear sectors, where component traceability is mandatory. We implement quality management systems that document every step of the manufacturing process, from raw material receipt to final product delivery. This total transparency allows us to meet the audit requirements of the most demanding clients in the global market.

From initial design to final assembly, Cortalia offers a boiler making and steel fabrication service that covers all your supply chain needs. We are not equipment manufacturers, but a fabrication partner that executes your specifications with an unyielding commitment to excellence. Trust our experience to turn your blueprints into heavy steel structures that meet the highest industry standards.

Boilermaking and Fabrication

Heavy steel subcontracting up to 50mm thickness.
EN 9100 (Aerospace) and ISO 19443 (Nuclear) certifications.
100% in-house capability: cutting, welding, machining, and painting.
Strict compliance with 10CFR21 and EN 1090-3 EXC3.
Design to finished product solutions with fast delivery.
Specialists in pressure vessels and complex structures.

Technical capabilities

Specification Value
Maximum steel thickness 50 mm
Welding certification EN 1090-3 EXC3 / ISO 3834-2
Aerospace standard EN 9100
Nuclear standard ISO 19443 / 10 CFR 21
Cutting capacity Laser, plasma and oxy-fuel
Forming processes Bending, rolling and assembly
Surface treatments Industrial painting and corrosion protection
Business model Full subcontracting (design to final product)

For purchasing, engineering and production teams

Industrial subcontracting built for companies

Cortalia acts as external manufacturing capacity for companies that need critical metal parts, documented traceability and controlled lead times without investing in their own machinery.

Fewer production bottlenecks

We absorb workload peaks in cutting, machining, welding and fabrication with one technical point of contact.

Traceability by default

Processes suited to demanding sectors: aerospace, nuclear, energy, defence, rail and capital goods.

From drawing to finished part

We review DXF, DWG, STEP or PDF files, propose the best process and deliver parts ready for assembly or finishing.

Best-fit sectors

Aerospace Nuclear Energy Rail Defence Capital goods

Real workshop capability

Boilermaking and Fabrication - Real workshop capability Boilermaking and Fabrication - Real workshop capability Boilermaking and Fabrication - Real workshop capability

What to send for an accurate quote

Certified manufacturing in Madrid for Europe

EN 9100 / AS9100 ISO 3834 ISO 19443 EN 1090 NDA and auditable references
  • DXF/DWG/STEP file or technical PDF
  • Material, thickness and required standard
  • Quantity, tolerances and finish
  • Target lead time and delivery destination
  • Certificates or quality documentation required

Frequently asked questions

What types of materials can Cortalia process?
We process a wide range of steels, including carbon steels, stainless steels, and high-strength steels, with thicknesses ranging from thin plates up to 50mm, suitable for heavy structures and pressure vessels.
Why choose Cortalia as a subcontractor instead of buying machinery?
We are a specialized fabrication partner that executes your designs with precision, offering flexibility, scalability, and access to cutting-edge technology without the capital investment required to purchase and maintain heavy machinery.
What quality certifications do you hold for critical sectors?
We hold EN 9100 certification for aerospace, ISO 19443 for nuclear, EN 1090-3 EXC3 for steel structures, and comply with the US NRC 10CFR21 regulation, ensuring maximum safety standards.
Do you offer design and finishing services?
Yes, we offer a comprehensive 'design to finished product' service, including manufacturing engineering, cutting, welding, machining, final assembly, and surface painting and treatment processes within our facility in Spain.
How do you guarantee fast turnaround times?
By having all manufacturing capabilities in-house, from cutting to assembly, we eliminate bottlenecks associated with external subcontracting, allowing us to offer accelerated delivery schedules and rapid response to design changes.

Get a quote in 24 h

Technical response within 24 hours

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Have an industrial project?

Our engineering team provides free consultations. We analyze your project and propose the most efficient solution in terms of quality, lead time, and cost.

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